Category Archives: Manufacture

Saving Lives – Medical Manufacturing

Think for a moment about all the medical procedures that are available to us. From replacing joints and bones to all organs, the ability of modern medicine is no less amazing. However, when it comes to drug innovation and constant surgery, a number of industries must compensate for the surprising progress we have witnessed over the years. One such industry is the medical manufacturing industry.

Right around the turn of the 19th century, the process of anesthesia rapidly spread throughout the modern world, along with the spread of antiseptics (pioneered by Joseph Lister). With these two milestones and the widespread adoption of rubber gloves, the number of hospitals in operation spread and medical knowledge grew along with them. This laid the groundwork for one of the biggest booms in medical knowledge to occur during the 20th century.

For example, in 1926 the first pace maker design was devised. This device was not anywhere near the technology we might expect today. Back then, the early pacemaker was intended to be plugged into an electrical outlet, with a needle plunged into the cardiac chamber. After that, Albert Hyman – an American physiologist devised and coined the term for what would become a model for the modern pacemaker. His version was an electro-mechanical instrument that was powered by a spring-wound hand cranked motor. As the years progressed, this design was continually improved to the point where implantable pacemakers began to be manufactured for actual use.

Devices like the pacemaker and other intricately designed medical components put the medical manufacturing industry in a position to help medicine continue to innovate. While many aspects of the industry focus on actually producing these components, many of them also focus on the actual delivery and protection of high precision medical components ranging from pace makers and hip replacements to pins, rods, screws, and more. For instance, the medical device packaging industry has spent years researching operating room procedure to develop ideal packaging for critical medical devices. In the fast paced environment of the modern operating room, doctors and nurses can’t afford to waste time with unintuitive medical packaging, this is one area where the medical manufacturing industry helps streamline the process.

Care providers, doctors, nurses, and patients all rely on a wide variety of products – and medical products don’t all have to be incredibly advanced. While a pace maker is a good example of a high profile medical product, medical manufacturing also provides a number of additional necessities ranging from plastic products used throughout the hospital to medical foam used for therapy and rehabilitation. So next time you’re waiting in a doctor’s office or hospital, take a moment to consider the many years of innovation that have gone into making medical technology what it is today. From what modern doctors are capable of to the level of comfort we’ve come to expect for procedures ranging from a simple check-up to an organ transplant.

While many years of medical science and research are behind many of the things that might happen today, it is difficult to overlook the vital role played by modern medical manufacturing. Just imagine, without sophisticated medical manufacturing, the discovery of doctors and scientists around the world would not have the chance to change our lives. Pacemakers will not see the way to hospitals around the world, and medical technology conceptualized every year will not have the opportunity to develop in the real world.

Manufacturing

Manufacturing is a branch of industry which accounts for around a quarter of world economic activity. This is an application of tools and processing media for the transformation of raw materials into finished goods for sale.

Manufacturing includes all intermediate processes required for the production and integration of a product’s components. Some industries, such as semiconductor and steel manufacturers use the term fabrication instead.

The geographical concentration of the manufacturing industry is changing. The industrial capacity of many of the world’s wealthier nations is shrinking, accompanied by a corresponding loss of jobs, due to the relocation of enterprises to lower-wage countries.
Manufacturing objectives incorporate such things as cost, quality, delivery and flexibility and usually there are trade-offs between them. Trade-off decisions are also necessities in a number of key areas enabling patronage of the manufacturing objectives.

These decision areas may include plant and equipment; production, planning and control; labor and staffing; product design / engineering; and organization and management.

In manufacturing, quality control and quality engineering are involved in developing systems which ensure that products or services are designed and produced to meet or exceed customer requirements and expectations. These systems are often developed in conjunction with other business and engineering disciplines using a cross-functional approach.

Manufacturing requires that products’ specifications should be in balance with the needs and implications suggested by the consumers. Specification target values can be superficially founded to surpass the competition without regard to cost or the value proposition. Less pondering may be applied to trade-offs among product parameters because these just lead to additional cost and developmental effort.

Innovation-based companies try to focus on pushing a technology into the marketplace without truly comprehending and addressing customer needs. Boundless research should be conducted to meet the rapidly evolving consumer demands.

Manufacturing is under a lot of pressure. Since the realization that manufacturing actually has a strategic role to play in many firms, internal and external conditions continually pose pressure for fast and intelligent development of manufacturing. For many industrial firms, competitive environment is changing, getting tighter. The concept of manufacturing strategy is getting more imperative due to the forces of technological push and market pull.

Lately, an immense number of new concepts related to manufacturing have come to existence to further expand and challenge traditional perceptions of manufacturing, the content of manufacturing strategy and how decisions on manufacturing strategy should come about.

The ”best practice” or ”world class manufacturing” tradition is one perception which is being challenged from several angles. Another, is in the form of ”production philosophies”. These argue in a more conceptual manner for manufacturing systems beyond our traditional perceptions, as in vigorous, angular, and so on.

In short, the traditional ways that we have recognized as manufacturing are disintegrated and analyzed–to give way to mass production and customization, for instance, can be combined in the same manufacturing system.

To bring manufacturing to its supreme functionality, strategic emphasis should be shifted from cost to quality. As advances in manufacturing technologies come to be, its scope should also expand including the design of an organization’s production, product quantity for each facility, and scheduling rules.

Choosing a Suitable Contract Manufacturing Partner

The contract manufacturing business has witnessed a much higher growth rate compared to the market for the pharmaceutical or biopharmaceutical industry. Recently according to a contract manufacturing market research study, it was stated that the global market for contract manufacturing is expected to grow at a combined annual growth rate (CAGR) of 6.91 percent over the 2016-2020 period. The demand for this sector is quite large at the moment due to the effectiveness and benefits of expansion. People need to know these six tips to find the right manufacturing partner.

Need for a Manufacturing Partner

For people who are not ready to reach out to a contract manufacturer, do not feel left out as there are numerous firms which follow this path of ignorance. Small companies operate under cash constraints and possess narrow product development options. This makes marketing tough without the presence of a proper marketing department. Moreover, expansion into adjacent categories also become hazy adding to the number of obstacles. The need for finding a manufacturing partner comes into effect in order to solve this misery. The preferred partner would help you get over the dip and balance your production.

Planned Decision

The decision to select which manufacturer you will work with is counted as one of the most important decisions for your firm. This choice should be given stern importance or it might surely backfire. What can go wrong after you choose a wrong manufacturer? You can have production troubles as a result of poorly-maintained equipment or due to their priority for a larger customer population ahead of you. Also, process aberrations and operational slipups can be upsetting to your reputation in front of the customers. Above all, manufacturers can get trapped into raw material quality problems due to poor vendor management. Such issues might be a minor headache for a huge company, it can prove fatal to a startup which is struggling to acquire brand recognition.

Responsiveness

The next factor which should be taken into consideration is the manufacturer’s responsiveness. Do the contract manufacturers share the same sense of urgency as you do? Do they reply to your phone calls whenever you are in need at any time during the day? Apart from responding in a timely manner, would act flexibly when the unpredictable happens. You need to judge their presence and methods after entering a contract with your firm.

Who Are Their Customers?

– Always keep a tight check on the manufacturer’s current as well as past customers. Also, analyze have they worked with other customers in a similar fashion as they are to you, or is your firm the first of its type and size they are working with? Do they preserve customers for the long term? These are some questions which should be asked before making the knot too taut.

– Be wary of fixing business with such a manufacturer who isn’t happy to offer you a positive connection with other customers as part of active references. Do not hesitate, but ask for a list of the manufacturer’s past customers. Do not miss on the task to call their past customers and analyze the reason why they stopped doing business with your preferred manufacturer.

View the Total Landed Cost

While looking at the contract manufacturing market analysis, you must focus on the pricing of various manufacturers. This will give you a brief idea about the total cost which consists of different components such as the manufacturing fee, packaging/materials, ingredients, yield loss, storage and transportation.

You need to confirm that your manufacturing fee is all-inclusive and nothing more will be added in the later process. It is important to note that, the individual firm’s yield loss should permit around 3% on ingredients along with a percent or two linked to packaging materials. Moreover, also ensure that the total landed cost should include procurement, storage, waste disposal and quality assurance.

Look at the Team

Keep a note that an ideal manufacturer will manage an entire team which is full of well-informed competent people who are valued and well-respected in the company. Try to find out how long the employees been working with the company, and whether the company has acquired a good reputation in the concerned industry or not.

Furniture Manufacturers

Furniture manufacturers play an important role in home and office decoration. Basically, furniture is a term used for portable objects that can support the human body and provide storage. Furniture manufacturers produce various types of furniture, including furniture for offices, bathrooms, kitchens, parks, bedrooms, hotels, and outdoor use. Various materials used for furniture making are bamboo, sugar cane, metal and wood.

Internet provides an access to information regarding manufacturers and exporters of premium quality furniture. It also helps to access catalogs, with pictures and the prices. Customers can get in touch with the different manufacturers, exporters and wholesale dealers of furniture directly, by visiting their websites or by requesting information. Information about the different types of furniture can be obtained from the Internet. The website of the Association for British Furniture Manufacturers or BFM, displays information on the BFM directory, showroom and purchase guide. The California Furniture Manufactures Association or CFMA imparts education and supports and protects the interests of furniture manufacturers in California.

Furniture manufacturers manufacture modern, distinct and elegantly designed tables, side-tables, various types of chairs such as the dining chair, relaxing chair, folding chair, bar stool, and single and double sofas. The other products include décor stands, with and without lights, test tube stands, lamp and wall consoles and table leaf stands in beautiful shapes and lively colors.

The Furniture Manufacturers’ Association suggests to locate inspirational designs, conventional manufacturing methods, environmental, health and security standards, shortest delivery times and excellent after sales service. Many factors add to the environmental burden associated with a specific item of furniture. The awareness to the related issues encourages manufacturers to indulge in the manufacture of more sustainable products. Other important issues pertain to the durability of the furniture products, other incorporated materials, and whether an item can be dismantled.

Good Seating Manufacturers

The seating factory mainly deals with various categories of furniture that can be used both indoors and outdoors. The manufacture of seating products is an innovative business. It keeps changing according to trends and demands in the market. There are several factors that are always remembered by every chair manufacturer.

These facts are:

• About manufacturing high quality products with suitable design
• The product should be comfortable, perfectly suitable for the needs of the customer
• It should be stylish, colorful available in a wide variety
• And the last but most important fact is the affordable cost of the product

The manufacturer has to keep studying the market in order to make the alterations in the designs or in the policy of the product, in order to compete in the market.

The entire set up of manufacturing the seats needs consistency in delivering the most required and highly efficient product in the market. It is a continuous process of planning the designs and developing the innovative products which can catch the client’s attention.

One needs to have a team of highly skilled professionals who can help in delivering the product in all stages from planning, designing, manufacturing, marketing and selling it successfully.

The products needed to be produced by the manufacturer can be very well in demand in various industries such as: hospitality industry, healthcare, business requirements, children requirements, religious related, contemporary designs and many more. One has to make sure that the product manufactured for a particular industry should satisfy the particular requirements.

The products made available in the market are of different variety and each of the products is having its own features, designs, look and the requirement. These products range from stylish official chairs, easy relaxing chairs, bigger sized sofas, compact sized stools, kids furniture, tables in different sizes and others.

The products should be manufactured using quality material, flexible designs, suitable for the requirements with reasonable price. The products should have the stylish and nicely polished smooth look. The set of products should be available in range of colors and mixtured patterns and designs.

The other option which has been highly preferred by the customers is about manufacturing the products on custom designs. According to the changing approach of the business, the customers prefer to have customized products.

Many customers prefer to have the products manufactured according to their taste and designs. The product should be user friendly with its design, look and usefulness.

The laminated goods too are in demand today in the market. With the increasing requirement the manufacturers have started producing variety of laminated products which are shiny, skin friendly and long lasting.

Most of the customers prefer it either in living room, study rooms, kitchens or in bathrooms. The chairs with wood lamination, the shaped seats with laminated covering, completely laminated chairs, tables and stools are highly used.

A variety of the best materials are used in designing highly skilled products by seating manufacturers. Materials such as plywood, aluminum, veneers, decorative laminate sheets can be used. It is always challenging for producers to continue delivering goods according to market demand.

Manufacturing Software

Manufacturing software refers to software products related to the manufacturer and engineering. Manufacturing software has applications in the fields of inventory, business, and management. This software has a variety of applications and is used to control and manage any organization, firm, institution or company. Every field of business requires production management and work related administration. Manufacturing software can do all this. Computer users who are not sophisticated can use this software because of its easy design and settings.

The manufacturing software can better handle the administration, billing and paper works associated with production jobs. Manufacturing software can be used to control and track all the production jobs and inventory. It also helps in making quotes easily and quickly. The manufacturing software is highly cost effective and can be installed in a short time. Manufacturing software can enhance business efficiency and increase the profitability.

Manufacturing software can be used to enter plans electronically and monitor progress every day. It can move quickly and easily through the construction process, including collection of payments. The four main steps in managing manufacturing are estimation, production, accounting, and review. Tracking asset management is an important factor in business. Capital assets have a significant impact on business; if these fixed assets are not taken into account. Manufacturing software will help reduce opportunities for untold assets. This software can be used to automate all business processes. In making software there are provisions for recovering all data deleted from a computer drive. Employee time can be scheduled using this software.

Manufacturing software can synchronize product demand with manufacturing capabilities. In turn, it will optimize the use of resources and maximize throughput. Manufacturing software offers flexible planning and estimation options. This software provides sales results quickly and provides benefit features such as contact management, sales estimates, analysis and capture of lead contacts.